Case studies

The IBC mixer is built on a solid, rigid frame, allowing for its work in harsh applications with high-viscosity mediums.

Every rotating element of the mixer is shielded during work reducing the risk of accidental contact to a minimum. What is more every electrically driven IBC mixer comes equipped with an electric power supply, protecting the motor from overloading

Electrically driven mixers are very quiet during operation that is why we equip them with safety switches, which turn the mixers off in case the frame is lifted, above the IBC frame, during its work.

The first step before the activation of the mixer is fixing it to the frame of the IBC. The mixer can be lifted above the tank via a winch connected to the eyebolt located above the drive of the mixer. In the case of a frame with a forklift module, the lifting can be achieved by a forklift which also helps with the transport of the frame between tanks.

Standard frame with eyebolt	Frame with a forklift module

The mixer shaft should be placed coaxially to the hole of the tank and then locked in place by two toggle clamps at the ends of the frame.

Locking of the mixer on the IBC via toggle clamps

The next step is to connect the source of energy to the drive of the mixer. Depending on the selected drive type it will be either an electric drive (1 or 3 phase) or a pneumatic drive (compressed air).

In the case of an electrically driven unit, the mixer is always delivered with a suitable plug, and in the case of a pneumatic drive, with a needle valve, silencing muffler, and quick connector.

An electrically driven unit is controlled by an integrated control cabinet or a frequency inverter. The pneumatically driven unit is controlled by a gradual opening of the needle valve.

Maximize Savings: With 99% product extraction, you'll significantly reduce product loss, leading to substantial cost savings over time. Our system is designed to swiftly unload drums at rates of up to 400 liters per minute, depending on the liquid properties and discharge pressure, ensuring every drop is utilized efficiently.

Time Efficiency: By automating the unloading process, our system not only saves product but also frees up valuable operator time, allowing them to focus on other critical tasks. Once the pump is placed inside the barrel and activated, it will autonomously unload the content, automatically stopping once the drum is empty. During this process, the operator can focus on other tasks, such as preparing another drum by opening and fixing the lining bag.

The system is mounted on a mobile 4-wheel frame, making it easy to transport to the location of the drums' storage. Once the system is positioned, pallets with drums can be easily supplied using a forklift truck or manual pallet truck. Our system's support structure allows easy pallet placement, enabling an immediate start of the process without requiring precise positioning.

The next step is lowering the pump to the top of the drum that is to be unloaded. Once the pump is in place, it is started by pressing the START button on the panel. In automatic mode, the pump will automatically lower and unload the drum, until it reaches the bottom, then it will stop lowering and pumping. It can also be manually controlled by the operator when selecting a manual operation mode.

The last step of unloading the drum is removing the lid from an empty drum. To make this operation easy and fast, the system will provide compressed air between the lid and the drum.

In today's industries, using containers such as drums and IBCs has become very common. These versatile vessels are especially useful when transporting viscous liquids like concentrates or syrups, typically housed within drums equipped with aseptic bag liners.

Straight Drums: Among these containers, the 200-liter straight steel drum stands out as the most common and available choice. You can opt for individual drum delivery, arranged on a compact pallet, or choose the convenience of 4 drums placed on a single pallet for efficient handling.

Conical Drums: In certain industries, conical drums take the spotlight. These containers offer exceptional space-saving capabilities by nesting together when empty. This design not only optimizes storage efficiency but also ensures a clutter-free workspace, making them a practical choice for various applications, especially in a high-volume production.

Drum solutions tailored to Your needs: No matter which type of drum you rely on, our High Viscosity System (HVS) is expertly adaptable. Our HVS is specifically designed for drum unloading systems handling viscous liquids. It features a specialized scraping lid (follower plate) designed to extract every last drop of product from the drum and bag. For straight drums, we offer a lid equipped with a versatile lip seal. This seal provides thorough scraping, effortlessly adjusting to any changes in the drum's shape, including damage, all while offering a cost-effective solution.

In the case of conical drums, our solution includes an inflatable seal, integrated with our pneumatic control system. This seal automatically adjusts its size, ensuring optimal scraping efficiency as it reaches the lower regions of the drum.

IBC, Goodpack, and Bag-in-Box® Options: Our HVS systems can also be configured to unload IBC containers, Goodpack multimodal containers, or Bag-in-Box® containers, providing you with a flexible solution for a wide range of transport and storage needs. Reach out to us, and we'll gladly offer a customized solution tailored to your requirements.

The whole system is controlled from an integrated control panel. The control system features make it easy to operate and maintain. On the panel, the operator can easily select if the system operates in automatic or manual mode, there are also pushbuttons to position the pump (RAISE or LOWER), and control the pump (START or STOP). There is also a control of the pumping speed and a pushbutton for providing the compressed air between the lid and the drum. Every control panel includes the main system switch (ON/OFF), and a safety pushbutton (E-STOP).

We manufacture our control panels in-house, offering you the flexibility to customize each Drum Unloading System to your specific needs. Our dedicated team of automation engineers is eager to fine-tune the controls precisely to match your unique processes, all on request.

With this capability, the HVS Drum Unloading System can seamlessly integrate with other machinery in your production line, such as filling machines. Our engineers will work closely with you to ensure the HVS operates in harmony with your entire production process, maximizing efficiency and productivity.