Case studies

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+91 20 67320600

Materials, data and limits

Technical data	Specification
Casing material	nodular cast iron (std)
Hose material (wetted)	Industrial reinforced - NR (std), NBR, EPDM, CSM Food grade reinforced - NR FDA, BR FDA, EPDM FDA
Insert material (wetted)	AISI 316L (std), PTFE, PP
Connection type	EN1092-1 Flange (std), ANSI flange, BSP/NPT thread, Camlock, hose tail, DIN 32676 clamp, DIN 11851 thread, SMS 3017 clamp
Motor*	IEC standard, 3-phase, 4-pole, 50/60 Hz, IP55+PTC
Max. capacity	60 m³/h
Max. viscosity	100 000 cP***
Max. liquid temp.	80 ºC**
Max. discharge pressure	15 bar
Max. suction lift	- 0.9 bar
* Other motor options available on request At a room temperature of 20°C. Furthermore, it depends on the pumped fluid and on the hose material * Maximum value may vary depending on pump size and installation

Applications

industrial, paint, waste water treatment, food, paper mills, chemical, biogas, recycling, mining, building

Capacity 0 - 60 m³/h (up to 120 m³/h twin head)
shoe design
lubricant type: glycerine FDA
housing material: nodular cast iron
15 sizes available
horizontal and vertical gear motor position

FEATURES & BENEFITS

Pumping challenging liquids
Hose pumps are suitable for efficiently pumping highly abrasive, corrosive, and viscous liquids containing particles.
Ease maintenance, reduced downtime
Hassle-free maintenance and minimal downtime due to few components and no seals required.
Easy operation
User-friendly operation without the need for specialized personnel.
Cost-effective solution
Total Cost of Ownership (TCO) for economical pumping solutions.
Turbulence-free performance
Smooth and gentle pumping even with highly abrasive or sensitive liquids, minimizing wear and ensuring optimal operations.
Extensive configuration options
The pump connection offers a diverse range of types and orientations.
Self-priming
Efficient self-priming with superior suction capacity up to -0.9 bar.
Handling high viscosity
Reliable performance with the ability to pump liquids with viscosities up to 100,000cP.
Reversible operation
Versatile functionality for various applications with an easy change of rotation direction.
Adjustable flow and precise dosing
Flexibility in flow rates and precise dosing accuracy of approximately ±5% by adjusting the speed, such as with a frequency converter.
Safe to run dry
Safe to run dry, eliminating the need for monitoring and ensuring ease of use and peace of mind.

AVAILABLE STANDARD GEAR MOTORS*

Pump size	Motor power [kW]	Pump speed [rpm]
PT 5	0.25	11, 15, 19, 23
PT 10	0.25	11, 15, 19, 23
	0.37	15, 23, 25, 35
	0.55	43, 47, 61
PT 15, PT 20	0.37	15, 23, 25, 35
PT 15, PT 20	0.55	43, 47, 61
PT 25	1.5	23, 30, 35, 44, 50
PT 25	2.2	60
PT 32, PT 38	1.5	20, 25, 31
PT 32, PT 38	2.2	34, 44, 50, 61
PT 40	2.2	25, 31, 33, 41
	3	47
	4	54, 63
PT 51, PT 60	5.5	26
PT 51, PT 60	7.5	20, 33, 38, 47, 55, 60
PT 65, PT 80, PT 80L	7.5	20
	11	20, 26, 32, 38
	15	22, 5, 26, 32, 38
PT 100	15	18, 24
	18,5	18
	22	24, 31
PT 125	22	20
	30	25, 32
	37	20, 32, 38
* Other gear motor speed options available on request

The performance curves are based on water. (ρ = 1000 kg/m³, T = 20 °C). Other circumstances might change the performance. Intermittent duty = 1 hour stop for every 2 hours of operation. Occasional duty = not more than 1 hour per day.

Example see points and the red line

Select the required flow. Thanks to this you will get required pump speed.
Move higher to calculate discharge pressure.
Move left to read engine power.

CONTACT FORM

SPEAK TO US TODAY

+91 20 67320600

Materials, data and limits

Technical data	Specification
Casing material	Aluminium
Hose material (wetted)	Industrial reinforced - NR (std), NBR, EPDM, CSM ATEX reinforced - NR, EPDM Food grade reinforced - NR FDA, NBR FDA, EPDM FDA Extruded hose - Silicone
Insert material (wetted)	AISI 316L (std), PTFE, PE AST, PP
Connection type	Hose tail (std), EN1092-1 Flange, ANSI flange, BSP/NPT thread, Camlock, DIN 32676 clamp, DIN 11851 thread, SMS 3017 clamp
Motor*	IEC standard, 3-phase, 4-pole, 50/60 Hz, IP55+PTC
Max. capacity	5 m³/h
Max. viscosity	12 000 cP***
Max. liquid temp.	80 ºC**
Max. discharge pressure	4 bar (with reinforced hose)
Max. suction lift	- 0.9 bar
* Other motor options available on request At a room temperature of 20°C. Furthermore, it depends on the pumped fluid and on the hose material * Maximum value may vary depending on pump size and installation

Applications

pharmaceutical, water treatment food & beverage, cosmetics, chemical

Capacity up to 5 m³/h
roller design
lubricant type: silicone grease (food approved)
housing material: aluminium
7 sizes available
horizontal and vertical gear motor position

FEATURES & BENEFITS

Pumping challenging liquids
Hose pumps are suitable for efficiently pumping highly abrasive, corrosive, and viscous liquids containing particles.
Ease maintenance, reduced downtime
Hassle-free maintenance and minimal downtime due to few components and no seals required.
Easy operation
User-friendly operation without the need for specialized personnel.
Cost-effective solution
Total Cost of Ownership (TCO) for economical pumping solutions.
Turbulence-free performance
Smooth and gentle pumping even with highly abrasive or sensitive liquids, minimizing wear and ensuring optimal operations.
Extensive configuration options
The pump connection offers a diverse range of types and orientations.
Self-priming
Efficient self-priming with superior suction capacity up to -0.9 bar.
Handling high viscosity
Reliable performance with the ability to pump liquids with viscosities up to 100,000cP.
Reversible operation
Versatile functionality for various applications with an easy change of rotation direction.
Adjustable flow and precise dosing
Flexibility in flow rates and precise dosing accuracy of approximately ±5% by adjusting the speed, such as with a frequency converter.
Safe to run dry
Safe to run dry, eliminating the need for monitoring and ensuring ease of use and peace of mind.

ACCESSORIES

BROCHURES & MANUALS

WORKING PRINCIPLE

AVAILABLE VERTICAL GEAR MOTORS*

PTL OPTIMISED PUMP DESIGN

PERFORMANCE CURVES

Example see points and the red line

Select the required flow. Thanks to this you will get required pump speed.
Move higher to calculate discharge pressure.
Move left to read engine power.

CONTACT FORM

Technical data

Model	Motor power , kW	Outlet dimension (male BSP)
CTP 32-12.5	0.75-1.1	1 1/4" / 1"
CTP 50-12.5	3-4	2" / 1 1/2"

Features & Benefits

Mechanical seal
Spring on air side of the pump; different material executions for various applications
Semi open impeller
Allows pumping liquids with particles
No metal parts in contact with the liquid
PP & PVDF wetted materials
can handle highly corrosive liquids
Few parts
low maintenance, easy to handle
Optional flange and hose connections

Compact and reliable mechanically realed pump

The CTP pumps are semi open single stage centrifugal pumps. Since there are no metal parts on the liquid side, the pumps are ideal for chemicals transfer and circulation in surface treatment industries.

CTP is a compact and reliable mechanically sealed centrifugal pump made in PP and PVDF. It is the right solution for liquids containing solid particles.

Typical APPLICATIONS

Transfer of chemicals
Surface treatment
Food and beverage
Water treatment
Chemical manufacture
Demineralization
Photo processing
Liquid crystal manufacture

BROCHURES & MANUALS

PERFORMANCE CURVES

CONTACT FORM

There are many benefits of using an individual filter regulator and needle valve for your AODD pump. You will always be able to run the pump with right air quality and optimum pressure and speed to save energy. Furthermore the lifetime of pump components will increase. The kit includes a filter regulator, gauge, wall bracket, needle valve, and/ or water separator. The filter is 5 micron and regulator is 0-12 bar.

Available models:

6-050-001F	FR/NV1/8”	1/8” (for pumps TR9-T80)
6-200-001F	FR/NV1/4”	1/4”(for pumps T100-T225)
6-400-001F	FR/NV3/8”	3/8”(for pumps T400-T425)
6-800-001F	FR/NV1/2”	1/2” (for pumps T800-T825)
6-050-002F	FR/NV/WS1/8”	1/8” (for pumps TR9-T80)
6-200-002F	FR/NV/WS1/4”	1/4”(for pumps T100-T225)
6-400-002F	FR/NV/WS3/8”	3/8”(for pumps T400-T425)
6-300-002F	FR/NV/WS1/2”	1/2”(for pumps T800-T825)

BROCHURES & MANUALS

CONTACT FORM

CAMLOCK CONNECTIONS FOR METAL SERIES AODD PUMPS

Metal series diaphragm pumps can be ordered with CAMLOCK connections. The coupling is connected by simply opening the coupler arms and inserting the adaptor into the coupler. The camlock arms are then closed under normal hand pressure to complete the joint.

COUNTER-CONNECTIONS TO SANITARY PUMP

In order to ease the pump connection with installation Tapflo has added a full range of counter-connections to sanitary pumps. They fit pumps with standard tri-clamp connection as well as optional DIN11851 and SMS connections.

STROKE COUNTER - LOW PRESSURE VFC, TPUK-PS

A stroke to volt free contact (VFC) is available for integration with PLC systems. Simply connect to any AODD pump via the air exhaust muffler to monitor the pump strokes. TPUK-PS1 must be combined with muffler type TPUK-MU

Temperature ambient:	-10° to +50°C
Max pressure:	1 bar (G)
Weight:	135 g
Dimensions:	80x80x55 mm
SPCO contacts rating:	15 A / 250 VAC / 30 VDC

STROKE COUNTER - LOW PRESSURE VFC, TPUK-PS

LIFE COUNTER TPUK-LC

Tapflo’s life counter simply connects to the AODD pump air exhaust, representing the strokes on the LCD display. Compact, easy to use and cost effective this simple system will allow you to control servicing and implement a preventative maintenance routine. TPUK-LC must be combined with muffler type TPUK-MU.

Temperature ambient:	-10° to +50°C
Max pressure:	1 bar (G)
Weight:	185 g
Dimensions:	80x80x55 mm

AUDIBLE ALARM TPUK-PA

The audible alarm is a fully pneumatic option for use with the Guardian system. It will sound when the alarm output of the Guardian is triggered due to either a diaphragm break (Guardian barrier), pump dry running (guardian dry run) or a dead head situation (Guardian dead head).

Available models: TPUK-PA Audible alarm; TPUK-PAM Audible alarm with mute function

Temperature ambient:	-10° to +50°C
Air pressure:	3 to 8 bar (G)
Weight:	570 g
Dimensions:	120x150x110 mm

START/STOP UNITS

Add safety and ease to your system by using a start/stop unit.

TPUK-SSE-24VDC:	Start/stop electrical 24 V/DC
TPUK-SSE-110VAC:	Start/stop electrical 110 VAC
TPUK-SSE-240VAC:	Start/stop electrical 240 VAC
TPUK-SSP:	Start/stop pump
*TPUK-SSR:** * = used as accessory only together with TPUK-BT, BTI, BP, BPI, LM and SSP.	Start/stop remote

HEATING JACKET

The heating jacket is used when the pumped product has to maintain a specific temperature, high or low, throughout the process. A heating or cooling medium is continuously circulated in the heating jacket. The jacket is covering all the wetted parts of the pump.

Available for sizes: T80, T125, T225, T425

FLAP VALVES FOR BIG SOLIDS

Flap valves are available for the sanitary pumps, ideal in applications with bigger size and delicate solids. The gentle pumping principle will maintain solids without any destruction.

Models available with flap valves:

T80 (max 17 mm solids)
T125 (max 18 mm solids)
T225 (max 44 mm solids)
T425 (max 44 mm solids)
T825 (max 100 mm solids)

MAGNETIC BALL LIFTERS

Magnetic ball lifters are implemented in Sanitary AODD pumps, to enable pump emptying without removing it from the installation when no other draining option is available. Rotating the pump is no longer needed.

COUNTER-CONNECTIONS

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Pump size	Motor power [kW]	Pump speed [rpm]
PTL 9, PTL 13	0.18	18, 24, 28, 35, 47, 56, 69, 93, 139, 187
PTL 17	0.18	14, 18, 24, 28, 35, 47, 56, 69, 93, 139
PTL 17	0.25	187
PTL 22	0.18	14
	0.37	23, 35
	0.55	46, 54
	0.75	69, 90
PTL 25	0.55	37, 62, 86, 138
PTL 30	1.1	40
PTL 30	1.5	49, 58, 86, 104
PTL 45	1.5	40, 58
PTL 45	2.2	72, 93
* Other gear motor speed options available on request

Case studies

Materials, data and limits

Applications

FEATURES & BENEFITS

ACCESSORIES

BROCHURES & MANUALS

WORKING PRINCIPLE

AVAILABLE STANDARD GEAR MOTORS*

PT OPTIMISED PUMP DESIGN

PERFORMANCE CURVES

CONTACT FORM

Materials, data and limits

Applications

FEATURES & BENEFITS

ACCESSORIES

BROCHURES & MANUALS

WORKING PRINCIPLE

AVAILABLE VERTICAL GEAR MOTORS*

PTL OPTIMISED PUMP DESIGN

PERFORMANCE CURVES

CONTACT FORM

Technical data

Features & Benefits

Typical APPLICATIONS

BROCHURES & MANUALS

PERFORMANCE CURVES

CONTACT FORM

Available models:

BROCHURES & MANUALS

CONTACT FORM

CAMLOCK CONNECTIONS FOR METAL SERIES AODD PUMPS

COUNTER-CONNECTIONS TO SANITARY PUMP

STROKE COUNTER - LOW PRESSURE VFC, TPUK-PS

LIFE COUNTER TPUK-LC

AUDIBLE ALARM TPUK-PA

START/STOP UNITS

HEATING JACKET

FLAP VALVES FOR BIG SOLIDS

MAGNETIC BALL LIFTERS

COUNTER-CONNECTIONS